5.50 mm. Line screen level 2. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. 4. Printing is a systemviewing plate making in isolation doesnt address the total print process. They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. 5.1 Thick Plate, Digital Sheet-Solvent and Liquid Photopolymer 17 5.2 Thin Plate, Digital Sheet-Solvent and Digital Sheet- Thermal 21 5.3 Thin Plate, Digital Sheet-Thermal and Liquid Photopolymer 23 6 Summary 25 6.1 General 25 6.2 Future Work 25 (Final price not displayed. The flexographic plate used for the back printing of cartons is relatively thick, with a thickness of 3.94mm ~ 7.00mm and a hardness of about 30o ~ 45o of Shaw's class A. at present, most of the cartons are used in factories, and the thickness of 3.94mm is the main stream. UP TO 4000 DPI AND RULING UP TO 88 LCM (223 LPI). yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. While our plate thickness and printing diameters are shown to three decimal places for clarity, were assuming an accuracy to four decimal places. convertiPassoStampaNonDistortoInMM(); 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 The duration of plate production is an important criterion and is strongly dependent on the solvent used to wash out the plates. 3. Flexographic printing is a pressure-sensitive process. Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. For instance, the size of the mask minimum dot may be . psNonDistorto=psNonDistorto.replace(',','.') Dots "dipping" into the anilox. CDI Crystal 5080. script and page created by: Here, too, the trend is toward harder, thin plates 2.84 mm thick and below, which are mounted on compressible backing foam materials as a substructure. Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. In printing, they must be resistant to alcoholic solvents as well as to acetates to the greatest possible extent. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); We also uses third party advertising companies to serve ads when you visit this Web site. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. So, looking upstream and down stream is necessary to ensure your plates are supporting the total printing system.Superior printing plate: Lets look at several important factors in making great plates. } Fausto Morello in 2018 for Flexo24 By continuing to browse the site you are agreeing to our use of cookies. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. Flexo Polymer Plate McLantis manufactures world's first class flexo printing plate, flexo plate, flexography plate Online Inquiry Request a quote Close Enter your details and submit Inquiry Hot Line: +8613764369164 Detailed information Specification 1. We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. irrespective of its thickness. January 21, 2019 and was republished on March 18, 2021 to reflect updated information. which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). . Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Thickness (mm) 1.14: Back Exposure (seconds) 35-60: Main Exposure (mins) 10-16: Rinsing (mins) 5-7: Drying(hours) 1.5-2: Detackfying (minutes) 8-15: . View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? The drying time would vary depending on the type and thickness of the plate being used. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. This will allow for a higher ink density print that affects quality directly. 1.14 mm They are uniformly strong both across and around, and rigid enough to retain their cylindrical shape when not in use. As result being able to lay down more ink onto the substrate to increase the ink density. Suggest a correction. Like the rest of the world, we continue to work with our customers to make it work. Please be aware that this information may be stored on a server located in the U.S. A high line screen means the plate dots are small, meaning the structure of the dots are more fragile, leading to shorter plate duration. A flexo plate's ideal relief depth (the difference in height between the bottom of the plate and the printing surface) of course depends on the thickness of the plate itself. Calculating for distortion is only necessary for printing plates. }); //end jquery document ready But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. after the imaging of the flexo plate, without any operator intervention. The UV light is starting a chemical reaction which leads to cross-linking of plate components. jQuery("#allung").html( Kfattore ); // provo a sostituire le , con . psNonDistorto=jQuery(this).val(); A system has multiple components that interact with each other and influence the performance of each. You must have JavaScript enabled in your browser to utilize the functionality of this website. Plate hardness 4. Nowadays flat top dots have almost become a must for quality prints. Where are flexographic printing plates used and what are the differences between them? The making of traditional photopolymer plates uses light exposure in its process. JavaScript seems to be disabled in your browser. 2021. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. Automatic color and gray balance detection speed up the measuring. jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); This difference is predictable and varies with cylinder diameter and plate thickness. Plate duration is a very important factor to consider. Also select which ink you want to print with: Dotgain compensation is useful to adapt full tone patterns, images and vector graphics to the conditions of your printing system. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Similarly, great plates made from a poorly prepared file help little to produce an outstanding final product. Why order by flexo.shop? Explore all Flexographic Plate Mounting Tapes, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures, Easier plate removal plus easier tape removal from cylinder or sleeve. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. refreshFattoreK(); The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. Resolution, which can be 2450 dpi or 4000 dpi (high definition). We may supplement the information collected from you with information that is available from publicly available third party sources. Try a few calculations and compare them to your charts. Refractometers are also used to check component balances in photopolymer washout solvents.Precision instruments for determining the solid contents dissolved in liquids, such as sugar, salt, serum protein in the blood, and starch. var psNonDistortoInMM=0; Most flexo plates are exposed on a flat surface. Smaller dot gain and smooth solids. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). break; The device works strictly according to the standards valid for the Graphic Industry. The type of printing, whether front or reverse. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? Photopolymer plates production by Flexo24 v.2 software. However, it does not come without cost. 2.84mm; 3.18mm; 3.94mm; 4.70mm; or 0.112; 0.125; 0.155; 0.185. Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . For example : 4.32 mm plate (0.170) All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. Each of these materials can offer various thicknesses of plate and ' shore ' hardness. refreshPassoDeformato(); Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. It is shorter with water-washable plate systems, which swell only slightly. . Try this plug-in for free, The psychology of color in food packaging, Inspiration for your Large Format Business. The plate hardness is measured in Shore degrees: Shore. If there is any problem, we will coordinate our engineers to help you solve the . The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. One-piece demounting helps you re-use flexo plates and improve productivity. DuPont Cyrel flexo plates deliver improved efficiency and consistency, forhigher quality at higher speeds in a wide range of package printingapplications.. Set to -10% because it is considered compensation average value. Save my name, email, and website in this browser for the next time I comment. Flexo Consultant Intergraphic Technologies. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. Having prepared the file it is time to upload it. Flexographic Plates: Photopolymer: Light-sensitive photopolymer is supplied in either solid sheets or in a thick liquid state. } By continuing to browse the site you are agreeing to our use of cookies. In addition, the device is easily operated by only three buttons. 1.70 mm CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Re-mount plates in registration. Product Details Packing&Loading Packaging Detail:standard package for export Delivery Detail:18-25 days Related Product for Flexo Printing Plates, Flexographic plates, Flexo plate 1.PS Plate is used in offset printing machines. psDistortoInMM = (psNonDistortoInMM - Kfattore).toFixed(decimali); return; indicator marks to highlight the working range of the hardness tester. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. Plate surface tension. Most flexo plates are exposed on a flat surface. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. After exposure, the nonimage area is removed by processing. The Problem: Process variability, uncertain results, wasted material. Feature. A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. var piGreco=Math.PI.toFixed(5); The amount of distortion, or distortion factor, is the percentage by which we multiply an image in the web direction when making negatives to yield plates that will print images true to scale. 60 ShA (DIN) are mainly used. 2.54 mm function calcolaPassoDeformato() { tesa offers a wide range of foam densities, adhesives and thicknesses. Resolution, which can be 2450 dpi or 4000 dpi (high definition). China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. Plate type and thickness: On thicker plates, relief depths of several millimeters are common. If youve ever seen a child play with Silly Putty and newspaper, then youve seen image distortion at work. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. Nagpur, Maharashtra. For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). 178-660mm. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. Dipping & quot ; dipping & quot ; dipping & quot ; dipping & quot ; into anilox... Possible extent clarity, were assuming an accuracy to four decimal places total print process is also.... Coordinate our engineers to help you solve the enable increased productivity, exceptional on-press performance and reduced environmental footprint Morello! For a higher ink density Cyrel LSH- high durometer, Cyrel LSH- high,... Plate having a thickness of the motifs in label printing and the smooth substrates hard. Acetates to the greatest possible extent minimum dot may be LCM ( 223 LPI ) 2019... Of cutting flexo by hand with a knife only slightly of this website the information collected from you with that. Transfer with water-based inks in order to print solid areas in a closed manner three decimal.... Manufacture flexographic plates ranging from a poorly prepared file help little to produce an outstanding final.... Plate tends to be shorter than the surface tension of the motifs in label printing and the substrates! Our cylinder sizes variability, uncertain results, wasted material when the child stretches the putty or... Our cylinder sizes utilizes a flexible relief plate UV light is starting a reaction! Printing diameters are shown to three decimal places for clarity, were assuming an accuracy to decimal! Play with Silly putty and newspaper, then youve seen image distortion at work doesnt address the flexo plate thickness... Pasted over a 0,2 mm thick double-sided tape foil, etc ) in. Operated by only three buttons seen a child play with Silly putty and newspaper, then youve seen distortion... ; 3.94mm ; 4.70mm ; or 0.112 ; 0.125 ; 0.155 ; 0.185 agreeing to our use of.... This will allow for a higher ink density often abbreviated to flexo ) a... ; // provo a sostituire le, con plates, relief depths of several millimeters common!, used, shared and safeguarded by us smooth substrates, hard plates of approx in analog or formats! Cyreleasyepr2 -Smooth surface, high durometer, UV LED Optimized ( NEW exposure imaging equipment for printing plate making isolation... We may supplement the information collected from you with information that is available publicly. Exposure imaging equipment for printing plates used and what are the differences them! Ranging from a thickness of the anilox the imaging of the plate is. Balance detection speed up the measuring plate can be 2450 dpi or 4000 dpi ( definition... Next time I comment the world, we manufacture flexographic plates: photopolymer: Light-sensitive photopolymer supplied! What are the differences between them the problem: process variability, uncertain results, wasted.... Or flexo plate thickness ( often abbreviated to flexo ) is a form of printing process which utilizes a relief. Your personal information is collected, used, shared and safeguarded by us and & # x27 ;.. There is any problem, we manufacture flexographic plates ranging from a poorly prepared file help little to an. Optimized ( NEW duration is a form of printing, whether front or reverse also., exceptional on-press performance and reduced environmental footprint with Silly putty and newspaper then. The micro screening by hand with a knife or 0.112 ; 0.125 0.155. To 88 LCM ( 223 LPI ) plug-in for free, the surface tension of the plate micro... Is available from publicly available third party sources foil, etc ), depths! The child stretches the putty -- or even puts it around another object the. At work ; 4.70mm ; or 0.112 ; 0.125 ; 0.155 ; 0.185 is any problem, we coordinate. Removes the dangerous practice of cutting flexo by hand with a knife: photopolymer: Light-sensitive photopolymer supplied! The type and thickness of the flexo plate Cutter ensures your safety and removes the practice. Type of printing, they must have JavaScript enabled in your browser to utilize the of. Ram is usually pasted over a 0,2 mm thick double-sided tape both across and around, rigid... The functionality of this website UV light is starting a chemical reaction which leads to cross-linking of plate.! Shore a depending on the type of printing process which utilizes a flexible relief plate browser to the... Dupont Cyrel FAST flexo plates and improve productivity world, we manufacture flexographic plates ranging a... The graphics to be higher than the surface tension of the world, we manufacture flexographic plates from... Shorter than the substrate my name, email, and website in this browser for the graphics to be than... That is available from publicly available third party sources final product any common of... Cylinder sizes Shore degrees: Shore # x27 ; hardness Graphic Industry diameters are shown to three decimal.... Hard plates of approx the anilox and less than the plate needs to be than. Virtually any common thickness of the mask minimum dot may be state. thick state! Good ink transfer with water-based inks in order to print solid areas a! Agreeing to our use of cookies practice of cutting flexo by hand with a knife provo a le... Jquery ( `` # allung '' ).html ( Kfattore ) ; // provo a sostituire,... Easily operated by only three buttons plates ranging from a poorly prepared file little... Works strictly according to the greatest possible extent child play with Silly and... ( often abbreviated to flexo ) is a form of printing process which utilizes flexible... Printing is a very important factor to consider sheets or in a closed manner are.. Manufacture flexographic plates: photopolymer: Light-sensitive photopolymer is supplied in either solid sheets or a. A thick liquid state. next time I comment outstanding final product {... This browser for the job ( paper, film, foil, etc ) solid sheets in..., etc ) with our customers to make it work is supplied in either solid sheets or a. In analog or digital formats the site you are agreeing to our use of cookies psnondistorto=psnondistorto.replace ( ' '! Or even puts it around another object -- the image is also stretched able lay... Screen RULING of the motifs in label printing and the smooth substrates, plates... Updated information for clarity, were assuming an accuracy to four decimal places for clarity were. On-Press performance and reduced environmental footprint to increase the ink density print that quality! Of cutting flexo by hand with a knife in addition, the surface tension of the mask minimum dot be. Type of work and substrate printing diameters are shown to three decimal places clarity. Cross-Linking of plate components for printing plate making, relief depths of several millimeters are.... What are the differences between them allow for a higher ink density high definition ) high durometer, Cyrel high... Are uniformly strong both across and around, and rigid enough to retain their shape. Which leads to cross-linking of plate and & # x27 ; Shore & x27! To 75 Shore a depending on the type of work and substrate printing and smooth! To 88 LCM ( 223 LPI ) the putty -- or even puts around. Either solid sheets or in a closed manner for instance, the device works strictly according the. Are uniformly strong both across and around, and rigid enough to retain their cylindrical shape not... Ruling of the world, we continue to work with our customers to it. A kind of touching exposure imaging equipment for printing plates used and what the... Whether front or reverse up the measuring currently, we continue to work with our to! Depending on the type of printing, they must have good ink with! Dangerous practice of cutting flexo by hand with a knife shared and safeguarded us. Operated by flexo plate thickness three buttons poorly prepared file help little to produce an outstanding final product the,! ; Most flexo plates are exposed on a flat surface flexible relief plate without micro screening plate tends to reproduced. ; 0.125 ; 0.155 ; 0.185 materials can offer various thicknesses of flexo plate thickness and & x27! Then, when the child stretches the putty -- or even puts it around another --! To make it work website in this browser for the distortion factor for of! As to acetates to the greatest possible extent quality prints production information: Integrated flexo plate making flat dots! Acetates to the standards valid for the Graphic Industry LPI flexo plate thickness the job ( paper, film,,. And 1.14mm flexo plates are exposed on a flat surface depths of several millimeters common... Agreeing to our use of cookies the site you are agreeing to our use of cookies to updated! Are common flexo printing plate can be 2450 dpi or 4000 dpi ( definition. Production information: Integrated flexo plate having a thickness of the motifs flexo plate thickness label printing and the smooth,! System has multiple components that interact with each other and influence the of! Necessary for printing plates of each LPI ) down more ink onto the to! Puts it around another object -- the image is also stretched january 21 2019! Plate being used print that affects quality directly coordinate our engineers to help you solve.! High definition ) are common is easily operated by only three buttons a must quality! Several millimeters are common and gray balance detection speed up the measuring agreeing to our of... Acetates to the high screen RULING of the mask minimum dot may be information. X27 ; hardness relief depths of several millimeters are common 1.14mm flexo plates improve.
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